
PAGE 1 TP10476-1BAUM 26/BAUM 301ST STATION FOLDERW/CONTINUOUS FEEDINSTRUCTION
TP10476-1 PAGE 10INTRODUCTION OVERVIEWThe 1st station (parallel) folder with continuousfeeder contains the following main components (Figure 1):1. C
PAGE 11 TP10476-1ELECTRICAL CONNECTIONS1.0 Wiring the Unit (3 phase)All repai
TP10476-1 PAGE 12CONTINUOUS FEEDER OPERATION1.0 Loading the Continuous FeederBefore loading the sheets, use the knobs (Figure 4-1) ofthe side guide
PAGE 13 TP10476-1Stack feeding is stopped automatically if the tab of theswit
TP10476-1 PAGE 14Figure 81.2 Sheet Separation and Suction ForceThe holddowns (9-1) on the two sides of the sucker wheel(9-2) should always be positi
PAGE 15 TP10476-1Figure 10Adjust the front blowers in such a way that the she
TP10476-1 PAGE 16When a single sheet passes through, the scanner element (13-6) stays in the off-position. When a double sheet is fed, thescanner i
PAGE 17 TP10476-1OPERATOR CONTROLSThe main operator control panel (Figure 16)
TP10476-1 PAGE 181.DCT500 Control Panel BAN-5Figure 1. DCT500 Control Panel.Displays01) Large DisplayEight digit multi use display composed of 7-seg
PAGE 19 TP10476-107) Output IndicatorThe output indicator lights when the Bat
TP10476-1 PAGE 2WARNING• Do not operate this machine without all guarding in place.• Do not make adjustments or perform maintenance on this machine
TP10476-1 PAGE 202. Run Mode FunctionsWhen the folder is started with the RUN/MAINT jumper in the RUN position, the system is enabled forthe user to
PAGE 21 TP10476-1P00: Input CounterThe number of sheets sensed by the sheet c
TP10476-1 PAGE 22.P13: Setup TimeSelect this parameter to view the Setup time in hours (decimals). The time indicator is reset to zero for a newjob.
PAGE 23 TP10476-1P23: PauseThis function is used to activate/deactivate a Pau
TP10476-1 PAGE 24P30: Port 1 InputsP30 indicates Port 1 input status.P31: Port 2 InputsP31 indicates Port 2 input stausP32: Port 3 InputsP32 indicat
PAGE 25 TP10476-1P42: Folding station deliveryDisplay of the time registered
TP10476-1 PAGE 262.2 Counter Setup ModePushing this key puts the counter in counter setup mode.Counter setup mode is used to prepare the controller
PAGE 27 TP10476-12.3 Learn ModeThis key places the counter in learn mode. Lea
TP10476-1 PAGE 28Exit Learn ModePressing any of these keys will cause the controller to changeto a new mode.2.4 Make Ready ModeWhen this button is p
PAGE 29 TP10476-12.6 Production ModeEnter Run Mode and Select Large Display C
PAGE 3 TP10476-1CONTENTSDESCRIPTION PAGEI.) Safety ...
TP10476-1 PAGE 303. Controller Input Description3.1 Table InputsInput Type Connector Point Indicator NameDCI-1 NPN 24VDC X14/2 P31.1 Pile SensorDCI-
PAGE 31 TP10476-1Wrong SheetThe Wrong Sheet switch is used to sense a jam in
TP10476-1 PAGE 32Reference Name DescriptionDesignatorLED1 Encoder Indicator Encoder inputLED2 Batching Output Batching device pulse output activated
PAGE 33 TP10476-14.8 Waste CountThe Waste Count is the difference between th
TP10476-1 PAGE 346. System Messages and Run Messages6.1 Power-Up Fault MessagesMessages that are displayed during power on self-test.If PLC System E
PAGE 35 TP10476-16.2 Run Time Fault MessagesRun time fault messages are only
TP10476-1 PAGE 366.3 Machine Run Error MessagesMachine Run Error Messages help the operator to indicate a production problem.English German Codes TY
PAGE 37 TP10476-1Stop 12 Stop 12 Stop12 Operating External device error, e.g.
TP10476-1 PAGE 38SETTING OF FOLD PLATES Be sure that the adjustment screw (18-2) is in contactwith the support rail on both sides.Clamp the fold
PAGE 39 TP10476-1SCORING/SLITTING/PERFORATING Your new folder is capable
TP10476-1 PAGE 4CONTENTSDESCRIPTION PAGEX.) Setting Fold Plates ...
TP10476-1 PAGE 401.4 Trimming Edges of Booklets Cutting blades and strippers for trimming edges ofbooklets or outer edges of circulars running
PAGE 41 TP10476-1CommonEdge TrimmingSetupCommonSlitting (Cutting)SetupCommonP
TP10476-1 PAGE 42LUBRICATION/MAINTENANCEFeederVacuum Solenoid Valve The vacuum at the suction wheel is controlled by asolenoid valve. This can be qu
PAGE 43 TP10476-1TECHNICAL SPECIFICATIONS1526Maximum sheet size 26" x 44
TP10476-1 PAGE 44TROUBLESHOOTINGPROBLEM CAUSE REMEDYSheets stick together Inadequate ink drying, cut Fan out thoroughly whenparticularly along sides
PAGE 45 TP10476-1TROUBLESHOOTING - continuedPROBLEM CAUSE REMEDYSheets fail t
TP10476-1 PAGE 46Baumfolder has authorized dealers located through-out the United States.Call toll free, 1-800/543-6107 for parts or thenumber of
PAGE 5 TP10476-1List of TablesDESCRIPTION PAGETable 1. Machine Setup Paramet
TP10476-1 PAGE 6FUNDAMENTAL SAFETYINSTRUCTIONS!The diagrams and descriptions used in these instructions are not necessarilyapplicable to the specifi
PAGE 7 TP10476-1FUNDAMENTAL SAFETYINSTRUCTIONS!These operating instructions a
TP10476-1 PAGE 81.1.8Spare parts must comply with the technical requirements specified bythe manufacturer. Spare parts from original equipment manuf
PAGE 9 TP10476-11.4.1 Electric energy1.4.1.1Use only original fuses with the
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